Reaction Distillation Unit (RDU)
The Reaction Distillation Unit (RDU) in the drawing is an advanced chemical processing system engineered from high-grade borosilicate glass. Its transparent construction allows for direct visual monitoring, making it ideal for research, pilot, and small-scale production environments where precise control and observation are critical.
- Distillation Processes: Ideal for reactions requiring subsequent separation and purification, such as synthesis and recovery of solvents or intermediates.
- Chemical Synthesis and Scale-up: Suited for pharmaceutical, fine chemical, and specialty chemical manufacturing where contamination-free and visually monitored reactions are essential.
- Pilot Plant Operations: Frequently utilized in R&D and pilot facilities to develop scalable protocols and validate reaction conditions before full-scale production.
- Reflux Operation: The integrated reflux divider makes it suitable for both batch and semi-batch processes needing precise control over condensation and reflux ratios.
- Addition Vessel: For charging reactants, equipped with line and angle valves to ensure controlled addition and prevent contamination.
- Main Reaction Vessel: Borosilicate glass reactor fitted with electric motor-driven stirrer for uniform mixing, and a flush bottom valve for easy draining. The vessel integrates both heating bath and internal cooling coil, providing accurate temperature regulation for exothermic or endothermic reactions.
- Reflux Divider & Glass Coil Condenser: Enables efficient separation by directing vapors either to reflux or onwards for distillation, and condenses vapors with a high surface area glass coil.
- Product Cooler & Receiver Vessel: Downstream product cooling and collection system, also built in borosilicate glass, equipped with additional drain valves for safe product recovery.
- Overflow & Safety Features: Multiple valves, overflow port, and venting ensure safe handling of volatile or hazardous substances.
- Versatile Connections: Dip tubes, bellows, and modular joints allow flexible setup and integration into various laboratory workflows.
- Chemical Resistance: Borosilicate glass resists corrosion and chemical attack, ensuring purity and durability. • Safety & Monitoring: Transparent construction provides unmatched visual control, crucial for safe scale-up and troubleshooting.
- Modular Design: Multiple ports, valves, and interchangeable components enable customization to specific process needs.
This RDU system offers researchers and industry professionals a robust, reliable platform for high-precision reaction and distillation tasks, combining safety, flexibility, and technical excellence in one unit.
Performance and Design Data
| Reactor Capacity | Approx Vessel HTA (m2) | Bath KW | Addition Vessel Size | Vapour Line | Condenser HTA (m2) | Pro. Cooler HTA (m2) | Receiver Vessel Size |
|---|---|---|---|---|---|---|---|
| 10 L | ≈ 0.20 | 2 | 2 L | DN 50 | 0.20 | 0.10 | 2 L |
| 20 L | ≈ 0.35 | 3.6 | 5 L | DN 80 | 0.35 | 0.10 | 5 L |
| 50 L | ≈ 0.75 | 4.5 | 5 L | DN 100 | 0.60 | 0.20 | 10 L |
| 100 L | ≈ 1.10 | 6 | 10 L | DN 150 | 1.50 | 0.35 | 20 L |
| 200 L | ≈ 1.65 | 8 | 20 L | DN 150 | 2.50 | 0.35 | 20 L |
| 300 L | ≈ 2.20 | 12 | 20 L | DN 225 | 2.50 | 0.50 | 20 L |
| 500 L | ≈ 3.00 | 18 | 50 L | DN 300 | 4.00 | 0.70 | 20 L |
Get in Touch
Your email address will not be published. Required fields are marked
Products Categories
How Can We Help
If you need any helps, please feel free to contact us.
+91-9820024530
info@ablazeprocess.com
A/10, RAMESHWARI SOCIETY, NR. SARADR ESTATE, AJWA ROAD, VADODARA - 390019 GUJARAT, INDIA
Download Brochures
Please download our literatures to see specific data of the products and our company.
How Can We Help
If you need any helps, please feel free to contact us.
+91-9820024530
info@ablazeprocess.com
A/10, RAMESHWARI SOCIETY, NR. SARADR ESTATE, AJWA ROAD, VADODARA – 390019 GUJARAT, INDIA
Download Brochures
Please download our literatures to see specific data of the products and our company.
